{"id":8632,"date":"2026-05-19T10:06:44","date_gmt":"2026-05-19T08:06:44","guid":{"rendered":"https:\/\/www.hitec-zang.de\/?p=8632"},"modified":"2026-05-19T10:09:57","modified_gmt":"2026-05-19T08:09:57","slug":"katalytische-hochdruckreaktion-im-beheizten-festbettreaktor","status":"publish","type":"post","link":"https:\/\/www.hitec-zang.de\/en\/katalytische-hochdruckreaktion-im-beheizten-festbettreaktor\/","title":{"rendered":"High-pressure catalytic reaction in a heated packed-bed reactor"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"8632\" class=\"elementor elementor-8632\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-f5bf59e e-flex e-con-boxed e-con e-parent\" data-id=\"f5bf59e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-763e0ff elementor-widget elementor-widget-text-editor\" data-id=\"763e0ff\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>For the <strong>Instituto SENAI de Inova\u00e7\u00e3o Biomassa <\/strong>(Brazil), we built a state-of-the-art pilot plant for conducting <strong>katalytischer Reaktionen unter <a href=\"https:\/\/www.hitec-zang.de\/en\/products\/test-equipment-for-laboratory-pilot-plant\/pressure-reactor-systems\/\">Hochdruck- und Hochtemperaturbedingungen<\/a><\/strong> gebaut.<\/p>\n<p>At HITEC ZANG, we combine interdisciplinary expertise and handle plant engineering, software development, and hardware development entirely in-house. As a result, we managed this project entirely as a one-stop solution: <b data-path-to-node=\"8,0\" data-index-in-node=\"201\">from the initial concept through development to construction and final commissioning.<\/b><\/p>\n<p><!-- \/wp:paragraph --><!-- wp:paragraph --><!-- \/wp:paragraph --><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-b75ffef e-flex e-con-boxed e-con e-parent\" data-id=\"b75ffef\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5601a70 elementor-widget elementor-widget-heading\" data-id=\"5601a70\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Efficient phase separation at high pressure<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-d998c77 e-grid e-con-boxed e-con e-parent\" data-id=\"d998c77\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b609dfc elementor-widget elementor-widget-text-editor\" data-id=\"b609dfc\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The system consists of three <strong>electrically heated packed-bed reactors<\/strong>filled with catalyst through which a gas-liquid mixture flows. The reactors are designed for <strong>operating conditions of up to 450 \u00b0C and 160 bar.<\/strong> In the downstream section, a coaxial heat exchanger and a separator with an integrated level sensor ensure efficient phase separation.<br \/><br \/>Typical applications include hydrogenation processes, such as fuel upgrading\u2014for example, the hydrogenation of biogenic components to improve the properties of biodiesel.\u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-64aac1a dce_masking-none elementor-widget elementor-widget-image\" data-id=\"64aac1a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"800\" height=\"534\" src=\"https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/04\/Z71_0846-1024x683.jpg\" class=\"attachment-large size-large wp-image-8635\" alt=\"| \u2013 F\u00fchrender Anbieter f\u00fcr Laborreaktoren in der chemischen Verfahrenstechnik\" srcset=\"https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/04\/Z71_0846-1024x683.jpg 1024w, https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/04\/Z71_0846-300x200.jpg 300w, https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/04\/Z71_0846-768x512.jpg 768w, https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/04\/Z71_0846-1536x1024.jpg 1536w, https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/04\/Z71_0846-2048x1365.jpg 2048w, https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/04\/Z71_0846-18x12.jpg 18w\" sizes=\"(max-width: 800px) 100vw, 800px\" title=\"| \u2013 F\u00fchrender Anbieter f\u00fcr Laborreaktoren in der chemischen Verfahrenstechnik\">\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9e13e5b dce_masking-none elementor-widget elementor-widget-image\" data-id=\"9e13e5b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"800\" height=\"695\" src=\"https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/05\/HITEC-ZANG-Schaltschrank-Instituto-Senai-Brasilien-1024x889.png\" class=\"attachment-large size-large wp-image-9035\" alt=\"| \u2013 F\u00fchrender Anbieter f\u00fcr Laborreaktoren in der chemischen Verfahrenstechnik\" srcset=\"https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/05\/HITEC-ZANG-Schaltschrank-Instituto-Senai-Brasilien-1024x889.png 1024w, https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/05\/HITEC-ZANG-Schaltschrank-Instituto-Senai-Brasilien-300x261.png 300w, https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/05\/HITEC-ZANG-Schaltschrank-Instituto-Senai-Brasilien-768x667.png 768w, https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/05\/HITEC-ZANG-Schaltschrank-Instituto-Senai-Brasilien-1536x1334.png 1536w, https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/05\/HITEC-ZANG-Schaltschrank-Instituto-Senai-Brasilien-2048x1779.png 2048w, https:\/\/www.hitec-zang.de\/wp-content\/uploads\/2026\/05\/HITEC-ZANG-Schaltschrank-Instituto-Senai-Brasilien-14x12.png 14w\" sizes=\"(max-width: 800px) 100vw, 800px\" title=\"| \u2013 F\u00fchrender Anbieter f\u00fcr Laborreaktoren in der chemischen Verfahrenstechnik\">\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3e99b62 elementor-widget elementor-widget-text-editor\" data-id=\"3e99b62\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The system also meets high standards in the areas of <strong>safety and automation:<\/strong>:<\/p>\n<ul>\n<li><strong>Safety-oriented temperature shutdowns<\/strong> have been implemented in SIL 1 using a PILZ safety PLC<\/li>\n<li><strong>Integrated gas detection system<\/strong><\/li>\n<li><strong>Functional safety loops<\/strong> and a rupture disc provide additional protection<\/li>\n<li><strong>System automation<\/strong>control, and data acquisition via our <a href=\"https:\/\/www.hitec-zang.de\/en\/product\/labvision-system\/\">LabVision\u00ae system<\/a> in the control cabinet<\/li>\n<\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-2b28d56 e-flex e-con-boxed e-con e-parent\" data-id=\"2b28d56\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-483a51d elementor-widget elementor-widget-text-editor\" data-id=\"483a51d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Do you have a high-pressure project you\u2019d like to bring to life? Then get in touch with us. Our experts will work with you to explore your options.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e4b7744 elementor-widget elementor-widget-button\" data-id=\"e4b7744\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/www.hitec-zang.de\/en\/contact\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Contact us<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>F\u00fcr das Instituto SENAI de Inova\u00e7\u00e3o Biomassa (Brasilien), haben wir eine hochentwickelte Pilotanlage f\u00fcr die Durchf\u00fchrung katalytischer Reaktionen unter Hochdruck- und Hochtemperaturbedingungen gebaut. Bei HITEC ZANG vereinen wir interdisziplin\u00e4re Expertise und realisieren Anlagenbau, Software- und Hardware-Entwicklung komplett im eigenen Haus. So haben wir auch in diesem Projekt alles aus einer Hand abgewickelt: von der ersten [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":8639,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[17,18],"tags":[63,62,64,65],"class_list":["post-8632","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-automatisierung","category-versuchsanlagen","tag-festbettreaktor","tag-hochdruckreaktion","tag-laborautomatisierung","tag-versuchsanlage"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.hitec-zang.de\/en\/wp-json\/wp\/v2\/posts\/8632","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.hitec-zang.de\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.hitec-zang.de\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.hitec-zang.de\/en\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/www.hitec-zang.de\/en\/wp-json\/wp\/v2\/comments?post=8632"}],"version-history":[{"count":31,"href":"https:\/\/www.hitec-zang.de\/en\/wp-json\/wp\/v2\/posts\/8632\/revisions"}],"predecessor-version":[{"id":9057,"href":"https:\/\/www.hitec-zang.de\/en\/wp-json\/wp\/v2\/posts\/8632\/revisions\/9057"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.hitec-zang.de\/en\/wp-json\/wp\/v2\/media\/8639"}],"wp:attachment":[{"href":"https:\/\/www.hitec-zang.de\/en\/wp-json\/wp\/v2\/media?parent=8632"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.hitec-zang.de\/en\/wp-json\/wp\/v2\/categories?post=8632"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.hitec-zang.de\/en\/wp-json\/wp\/v2\/tags?post=8632"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}