DC-Manager

Compact, scalable, and secure

The modular process control system for laboratories and technical centers

The DC-Manager™ is a compact, modularly expandable research process control system for laboratory, technical center, and pilot plants. It enables safe, flexible, and scalable automation directly in the control cabinet - ideal for chemical and pharmaceutical applications.

The particular strength of the DC-Manager lies not only in implementing known processes, but also in identifying new processes and carrying out unplanned interventions accurately during the ongoing experiment. This allows you to migrate new processes from research to production up to 10 times faster.

The DC Manager is largely compatible with the LabManager and can be seamlessly combined with it.

 

Modular. Expandable. Future-proof.

Thanks to its modular system, the DC-Manager can be quickly adapted to new requirements: I/O modules can be combined as desired, supplemented, or distributed and installed in substations. The system adapts to your processes—not the other way around.

High operational reliability – even without a PC

A powerful CPU with hardware watchdog continuously monitors voltages, temperatures, and activation power supplies. In the event of a malfunction, the system reacts automatically and puts connected modules into a safe state.

Scalable from the laboratory to the pilot plant

Bus coupler modules (BCUO/BCUI) can be used to network up to seven substations. This allows the DC-Manager to grow seamlessly with your processes and enables seamless transfer from the laboratory to larger plants.

Easy integration and operation

The DC-Manager can be hardwired or connected with LabManager-connector technology. Configuration is easy with LabVision, the established software for laboratory and process automation.

Areas of application:

  • Laboratory & synthesis reactors: temperature, dosing, stirring, valves
  • Process development & scale-up: laboratory → pilot plant without adaptation
  • Pilot and scale-up plants: modular, distributed substations
  • Automated measurement and test setups: analog and digital signals
  • Pharmaceutical and chemical processes: safe control and monitoring

The DC Manager is ideal for applications requiring precise measurement, reliable actuator control, scalable modularity, and secure system automation — from the lab and the technical center to pilot production.

Learn how DC-Manager can make your laboratory or pilot plant operations easier and safer – request a consultation now.

Technical data

Comparison table of all DC-Manager modules
CategoryModuleFunctionChannels/ConnectionsSignal types/tasksFeaturesApplications
CPU moduleDC-CPUControl, regulation, communicationEthernet, HiBus, DisplayDual module with watchdog CPU, load shedding, independent activation voltageDecentralized I/O stations
Bus distributorDC-BCUODisconnection of the HiBus to substationsUp to 4 substations (expandable to 7)Scalable system architectureMultiple substations on one DC-Manager
Substation couplerDC-BCUIBus coupling of a substationHiBus inputDual module with watchdog CPU, load shedding, independent activation voltageDecentralized I/O stations
Analog inputsDC-AIPrecise acquisition of analog process signals4±10/±1/±0,125 V, 0/4...20 mA24-bit ADC, galvanically isolatedSensors, process measurement
Analog outputsDC-AOOutput of precise analog control variables4±10 V, 0/4–20 mA16-bit ADC, short-circuit proofValves, pumps, heaters
Digital inputsDC-DIAcquisition of digital signals & frequencies4PNP, NPN, NAMURFrequency measurement up to 100 kHzStatus signals, speed, pulses
Digital outputsDC-DOSwitching and modulating digital loads424 V PELV, PWM, PFM, XPFMContinuously short-circuit proof, modulationsSolenoid valves, contactors, heating elements
Temperature measurement Pt100DC-RTDPrecise Pt100 measurement42-/3-/4-wire Pt10024-bit ADC, galvanically isolatedReactor temperature, laboratory plants
Thermocouple measurementDC-TCMeasurement of high-temperature thermal processes4TC Typ K/J/T/S/B/R/N/E/L etc.Cold junction compensationFurnaces, syntheses, industrial processes

Features & benefits

  • 10x faster scale-up - from laboratory to pilot plant
  • Modularly expandable – grows with your application
  • Robust & suitable for industrial use – ESD-protected, low heat generation
  • Easy installation – tool-free interchange, DIN rail, plug-in terminals
  • High process reliability – Safety standards EN61010 / EN61508
  • Versatile I/O modules - for all standard sensor and actuator types
  • Compatible with LabVision & LabManager – Proven hardware and software for end-to-end automation solutions
  • Self-sufficient operation – 32-bit CPU, watchdog, redundant monitoring

More info

  • DC-Manager Modules

Downloads

Related products:

Related
Products

Solid Dosing Devices

LabDos Solid-DRM Trommeldosierer (Trommel-Dosierer) für gravimetrische Feststoffdosierung

LabVision Software

HITEC ZANG LabVision, LabManager, LabBox, Laboratory Automation

Peristaltic Pumps

SyrDos Syringe Pump

HITEC ZANG Hochdruckspritzenumpe SyrDos Spritzenpumpe

Laboratory Reactor Systems

HITEC ZANG Laboratory reactor systems Biogas plant

LabManager

Have you heard about our cost-effective solution for entering the digital lab?

Talk to an Expert

The form has been successfully submitted.

Thank you very much! We have received your data and will usually contact you personally within the next three working days – regardless of whether it concerns a specific project, a quote, or an initial consultation.